100R7 Thermoplastic Hose
Tired of hydraulic hoses failing under pressure? Our 100R7 Thermoplastic Hose is engineered for peak performance in high-pressure applications. Say goodbye to kinking and abrasion issues. This durable, flexible hose ensures superior longevity and minimal downtime, keeping your operations running smoothly. Upgrade your system and experience reliable, long-lasting performance.
Get Your Desired 100R7 Thermoplastic Hose
Searching for a 100R7 thermoplastic hose that stands up to the toughest hydraulic demands? Look no further. Our hoses are designed for exceptional flexibility, abrasion resistance, and high-pressure performance. Eliminate frustrating kinking and premature wear, ensuring your operations run smoothly and efficiently. Invest in reliability and reduce downtime with our premium 100R7 thermoplastic hoses.
SAE 100R7 Hydraulic Hose Structure
Inner Tube: This is made from a high-quality, oil-resistant thermoplastic material, such as polyamide (nylon) or polyester elastomer, which ensures compatibility with various hydraulic fluids including petroleum, water-based, and synthetic types.
Reinforcement Layer: Encasing the inner tube is a single braid of high-tensile synthetic yarn or fiber. This reinforcement provides the necessary strength to withstand the specified working pressures while maintaining the hose’s flexibility and lightweight characteristics.
Outer Cover: The outermost layer is typically made of a durable thermoplastic material like polyurethane (TPU) or high flexibility nylon. This cover is designed to be highly resistant to abrasion, ozone, weather, and hydraulic fluids, protecting the internal components from environmental damage and extending the hose’s service life.
100R7 Hydraulic Hose Colors
SAE 100R7 thermoplastic hydraulic hoses are available in a variety of colors, though the most common and standard options are typically:
Black: This is a very common and general-purpose color, often used for standard hydraulic applications where specific color coding isn’t a primary concern.
Orange: Orange is frequently used for SAE 100R7 hoses that are designed to be non-conductive. This color serves as a visual indicator for safety in applications where the hose might be exposed to electrical currents, such as in aerial lift platforms.
Other Colors: While less common for the standard product, manufacturers may offer other colors such as red, blue, or yellow for specific branding, aesthetic preferences, or for further system color-coding needs. However, black and orange remain the predominant choices due to their functional implications.
100R7 Hydraulic Hose Applications
Hydraulic Systems: General medium-pressure hydraulic lines in various industrial machinery, machine tools, and automation systems. They are compatible with a broad range of hydraulic fluids, including petroleum-based, water-based, and synthetic types.
Lubrication Lines: Ideal for conveying lubricants to different components within machinery due to their smooth inner bore and chemical compatibility.
Pneumatic Systems: Suitable for air and gas transfer, particularly when a lightweight, flexible, and potentially non-conductive hose is required.
Blowout Preventer (BOP) Control Lines: Frequently employed in oil and gas drilling operations for controlling BOPs, leveraging their non-conductive properties and ability to handle hydraulic fluids.
Hydraulic Lift Applications: Including material handling equipment with mast and pulley systems where flexibility and durability are essential.
Robotics and Automation: Their flexibility and compact nature make them suitable for robotic arms and automated systems where hoses need to move in complex patterns without kinking or premature wear.
Chemical Transfer: Depending on the specific thermoplastic material, some 100R7 hoses can be used for transferring certain chemicals, offering good chemical stability.
Custom 100R7 Thermoplastic Hose Wholesale
Exceptional Flexibility and Bend Radius
We engineer our 100R7 hose to offer outstanding flexibility, making installation in tight spaces significantly easier. Its superior bend radius allows for more compact routing, which is crucial in modern hydraulic systems where space is at a premium. This flexibility also reduces stress on connections, contributing to a longer service life for your hydraulic assemblies.
Lightweight and Compact Design
We understand that weight and size matter in many applications. Our 100R7 Thermoplastic Hose boasts a lightweight and compact design compared to traditional rubber hoses. This characteristic simplifies handling, reduces overall system weight, and can lead to more efficient and streamlined equipment. It’s an ideal choice for mobile hydraulic systems.
Superior Abrasion and Weather Resistance
We’ve designed the outer cover of our 100R7 hose to be incredibly tough, providing excellent resistance to abrasion. This means it can withstand harsh environments and rough handling without premature wear. Furthermore, its construction offers superb weather resistance, protecting against ozone and UV degradation, ensuring reliable performance in diverse outdoor applications.
Broad Fluid Compatibility and Cleanliness
We ensure our 100R7 hose is compatible with a wide range of hydraulic fluids, including petroleum-based, water-based, and synthetic types, giving you versatility in your operations. The thermoplastic inner tube also contributes to a cleaner system, as it resists material degradation that can contaminate fluid. This promotes longer fluid and component life.
What is SAE 100R7?
SAE 100R7 specifies a type of thermoplastic hydraulic hose designed for medium-pressure applications.
It features a thermoplastic inner tube, synthetic fiber reinforcement (often braided), and a durable, abrasion-resistant thermoplastic outer cover.
This hydraulic hose SAE 100R7 construction makes it lightweight, flexible, and often non-conductive, ideal for various hydraulic systems, lubrication lines, and medium-pressure gas applications.
What is a thermoplastic hose?
A thermoplastic hose is a type of fluid conveyance hose constructed from thermoplastic materials, which are polymers that become pliable and moldable when heated and solidify upon cooling.
Unlike thermoset rubber, thermoplastics can be repeatedly melted and re-formed without undergoing chemical changes, allowing for greater design flexibility and the creation of lightweight, durable hoses.
Typically, a thermoplastic hose comprises an inner tube (often nylon or polyester), a reinforcement layer of synthetic fibers or steel wire, and an outer protective cover made of materials like polyurethane. This construction provides excellent flexibility, abrasion resistance, chemical compatibility, and often non-conductive properties, making them suitable for a wide range of medium to high-pressure hydraulic, pneumatic, and chemical transfer applications.
What is the pressure rating for the SAE 100R7?
The pressure rating for SAE 100R7 thermoplastic hydraulic hose varies depending on the hydraulic hose’s inside diameter (ID), with smaller IDs typically having higher pressure ratings. It’s classified as a medium-pressure hose.
Working Pressure: The maximum working pressure for SAE 100R7 hoses typically ranges from 1,000 PSI to 3,000 PSI (approximately 70 to 210 bar).
Burst Pressure: The minimum burst pressure, which is usually four times the working pressure for safety, can range from 4,000 PSI to 12,000 PSI (approximately 280 to 840 bar).
It’s crucial to always refer to the manufacturer’s specific data sheet for the exact pressure ratings of the hose size you intend to use.
Where to Use 100R7 Thermoplastic Hoses?
SAE 100R7 thermoplastic hoses are highly versatile and widely used in applications requiring a lightweight, flexible, and often non-conductive hose for medium-pressure fluid conveyance. Their construction makes them ideal for environments where traditional rubber hoses might be too heavy, rigid, or susceptible to certain types of damage.
Common applications include:
Mobile Equipment: Such as forklifts, aerial lifts, agricultural machinery, construction equipment, and other vehicles where flexibility and lighter weight are beneficial.
Hydraulic Systems: General medium-pressure hydraulic lines for various machinery, including machine tools and industrial automation.
Lubrication Lines: Used for conveying lubricants to various components within machinery.
Pneumatic Systems: Suitable for air and gas transfer, particularly when non-conductivity is required.
Blowout Preventer (BOP) Control Lines: Often used in oil and gas applications due to their non-conductive properties and ability to handle hydraulic fluids.
Hydraulic Lift Applications: Including material handling equipment with mast and pulley systems.
Why Choose Our 100R7 Thermoplastic Hoses?
When considering hydraulic hose solutions, our 100R7 Thermoplastic Hoses stand out for several compelling reasons:
Unmatched Flexibility and Compactness: We design these hoses to be significantly more flexible than traditional rubber hoses, allowing for tighter bend radii and easier routing in confined spaces. This compact design reduces bulk, optimizes space, and simplifies installation, leading to more efficient system layouts.
Exceptional Durability and Resistance: We utilize advanced thermoplastic materials for superior abrasion resistance and weather resistance. Our hoses effectively withstand harsh operating conditions, including exposure to ozone, UV radiation, and external wear, ensuring a longer service life and reduced replacement frequency.
Lightweight for Enhanced Efficiency: Our 100R7 hoses are notably lighter than comparable rubber hoses. This weight reduction contributes to lower overall equipment weight, improves fuel efficiency in mobile applications, and makes handling and assembly significantly easier for your team, boosting operational efficiency.
Non-Conductive Properties and Fluid Compatibility: Many of our 100R7 hoses are inherently non-conductive, making them ideal for applications near electrical sources or where electrical isolation is critical, such as in elevated work platforms. Furthermore, we ensure broad compatibility with a wide range of hydraulic fluids, including petroleum-based, synthetic, and water-based types, offering versatility for diverse industrial needs.
Quote 100R7 Thermoplastic Hose Wholesale
Looking for wholesale 100R7 Thermoplastic Hose? We offer competitive pricing on bulk orders for this versatile, lightweight hose. Perfect for medium-pressure hydraulic and pneumatic systems, our 100R7 hose delivers excellent flexibility and abrasion resistance, ensuring long-lasting performance. Contact us today for a custom quote and experience reliable supply from a trusted manufacturer.
