100R8 Thermoplastic Hose
Tired of hydraulic hoses failing under pressure? Our 100R8 Thermoplastic Hose is engineered for peak performance in high-pressure applications. Say goodbye to kinking and abrasion issues. This durable, flexible hose ensures superior longevity and minimal downtime, keeping your operations running smoothly. Upgrade your system and experience reliable, long-lasting performance.
Get Your Desired 100R8 Thermoplastic Hose
Searching for a 100R8 thermoplastic hose that stands up to the toughest hydraulic demands? Look no further. Our hoses are designed for exceptional flexibility, abrasion resistance, and high-pressure performance. Eliminate frustrating kinking and premature wear, ensuring your operations run smoothly and efficiently. Invest in reliability and reduce downtime with our premium 100R8 thermoplastic hoses.
SAE 100R8 Hydraulic Hose Structure
Inner Tube: This is made from a high-quality, oil-resistant thermoplastic material, such as polyamide (nylon) or polyester elastomer, which ensures compatibility with various hydraulic fluids including petroleum, water-based, and synthetic types.
Reinforcement Layer: Encasing the inner tube is a single braid of high-tensile synthetic yarn or fiber. This reinforcement provides the necessary strength to withstand the specified working pressures while maintaining the hose’s flexibility and lightweight characteristics.
Outer Cover: The outermost layer is typically made of a durable thermoplastic material like polyurethane (TPU) or high flexibility nylon. This cover is designed to be highly resistant to abrasion, ozone, weather, and hydraulic fluids, protecting the internal components from environmental damage and extending the hose’s service life.
100R8 Hydraulic Hose Colors
SAE 100R8 thermoplastic hydraulic hoses are available in a variety of colors, though the most common and standard options are typically:
Black: This is a very common and general-purpose color, often used for standard hydraulic applications where specific color coding isn’t a primary concern.
Orange: Orange is frequently used for SAE 100R8 hoses that are designed to be non-conductive. This color serves as a visual indicator for safety in applications where the hose might be exposed to electrical currents, such as in aerial lift platforms.
Other Colors: While less common for the standard product, manufacturers may offer other colors such as red, blue, or yellow for specific branding, aesthetic preferences, or for further system color-coding needs. However, black and orange remain the predominant choices due to their functional implications.
100R8 Hydraulic Hose Applications
High-Lift Aerial Work Platforms: We provide the essential non-conductive hose for hydraulic controls on utility trucks and boom lifts. This protects workers operating near power lines, ensuring a crucial layer of safety.
Forklift and Material Handling: We supply hoses for lift, tilt, and steering functions on industrial forklifts. Their lightweight design and flexibility simplify complex routing in crowded engine and chassis compartments.
Mobile Equipment Hydraulics: We offer these hoses for compact construction equipment and agricultural machinery. Their resistance to abrasion and weather ensures long service life in tough, outdoor operating conditions.
Offshore and Marine Controls: We provide thermoplastic hoses that resist saltwater corrosion and harsh weather exposure. This makes them ideal for subsea control panels and medium-pressure marine hydraulic systems.
Custom 100R8 Thermoplastic Hose Wholesale
Exceptional Flexibility and Bend Radius
We engineer our 100R8 hose to offer outstanding flexibility, making installation in tight spaces significantly easier. Its superior bend radius allows for more compact routing, which is crucial in modern hydraulic systems where space is at a premium. This flexibility also reduces stress on connections, contributing to a longer service life for your hydraulic assemblies.
Lightweight and Compact Design
We understand that weight and size matter in many applications. Our 100R8 Thermoplastic Hose boasts a lightweight and compact design compared to traditional rubber hoses. This characteristic simplifies handling, reduces overall system weight, and can lead to more efficient and streamlined equipment. It’s an ideal choice for mobile hydraulic systems.
Superior Abrasion and Weather Resistance
We’ve designed the outer cover of our 100R8 hose to be incredibly tough, providing excellent resistance to abrasion. This means it can withstand harsh environments and rough handling without premature wear. Furthermore, its construction offers superb weather resistance, protecting against ozone and UV degradation, ensuring reliable performance in diverse outdoor applications.
Broad Fluid Compatibility and Cleanliness
We ensure our 100R8 hose is compatible with a wide range of hydraulic fluids, including petroleum-based, water-based, and synthetic types, giving you versatility in your operations. The thermoplastic inner tube also contributes to a cleaner system, as it resists material degradation that can contaminate fluid. This promotes longer fluid and component life.
What is SAE 100R8?
SAE 100R8 refers to a specific standard for high-pressure thermoplastic hydraulic hoses. Unlike traditional rubber hoses reinforced with steel wire braids, 100R8 hoses typically feature a thermoplastic inner tube (often nylon) and synthetic fiber reinforcement (though some can have wire braid).
This construction makes them lighter, more flexible, and often non-conductive, an important safety feature for applications near electrical lines. Designed for high-pressure hydraulic systems, they are suitable for use with petroleum-based, synthetic, and water-based hydraulic fluids, operating within a wide temperature range, commonly from -40°F to 212°F.
What is R in hydraulic hose?
In hydraulic hose designations like SAE 100R8, the “R” primarily stands for Reinforced.
It signifies that the hose contains layers of material, such as steel wire braids or spirals, or synthetic fibers, which provide the necessary strength to withstand the high internal pressures of hydraulic systems.
The number following the “R” then specifies the particular construction and performance characteristics of that reinforcement. This standardization by the Society of Automotive Engineers (SAE) helps users quickly understand the hose’s pressure rating and suitability for various applications, ensuring proper selection for safety and efficiency.
What is the difference between R7 and R8 hose?
The primary distinction between SAE 100R7 and SAE 100R8 lies in their pressure rating and internal reinforcement structure. Both are thermoplastic hydraulic hoses commonly used in applications requiring a lightweight, non-conductive hose, such as aerial lifts and lubrication lines.
We manufacture both to precise standards, with the R8 specification providing a significantly greater pressure capacity due to its construction.
Maximum Working Pressure We offer the R7 hose for medium-pressure hydraulic systems, with working pressures generally up to around 3,000 PSI (or 210 bar), depending on the inner diameter. In contrast, we provide the R8 hose for high-pressure applications, often rated up to 5,000 PSI (or 345 bar) for smaller sizes. This difference is the most critical factor in application choice.
Internal Reinforcement We build the R7 hose with a single layer of synthetic fiber braid reinforcement. This structure makes the hose exceptionally flexible. For the R8 hose, we utilize a double layer of synthetic fiber or high-tensile yarn reinforcement, which provides the necessary strength to contain the higher operating pressures that are standard in heavy-duty equipment.
Hose Flexibility and Weight We find that the single-braid R7 construction results in a more flexible hose with a tighter bend radius compared to the R8. This makes R7 ideal for routing in confined or complex spaces. Although both are lightweight, the R8’s double reinforcement makes it slightly stiffer and heavier, a trade-off for its superior pressure capability.
Typical Applications We supply the SAE 100R7 hose for medium-pressure tasks like pilot lines, return lines, and lubrication systems in light industrial and agricultural machinery. We market the SAE 100R8 hose for heavier-duty, high-pressure equipment, including construction machinery, hydraulic shears, and the main lines on high-reach utility aerial devices.
What is the Pressure Rating for the SAE 100R7?
When differentiating between SAE 100R7 and SAE 100R8 hydraulic hoses, the primary distinction lies in their pressure ratings and reinforcement construction, though both are thermoplastic hoses.
SAE 100R7 hoses are designed for medium-pressure hydraulic applications. They typically feature a thermoplastic inner tube and are reinforced with synthetic fiber braids. This construction makes them relatively lightweight and flexible, suitable for general hydraulic lines, lubrication systems, and some pneumatic applications where moderate pressures are present.
In contrast, SAE 100R8 hoses are engineered for high-pressure hydraulic systems. While also using a thermoplastic inner tube and cover, their reinforcement is significantly stronger, often involving multiple layers of synthetic fiber braids or even aramid fiber reinforcement.
This enhanced reinforcement allows 100R8 hoses to withstand much higher working pressures compared to R7, making them ideal for heavy-duty industrial machinery, construction equipment, and other demanding applications where robust performance and safety under extreme pressure are critical.
Where to Use 100R8 Thermoplastic Hoses?
SAE 100R8 thermoplastic hoses are versatile and highly valued in applications demanding high pressure combined with specific performance characteristics like non-conductivity and flexibility. They are commonly found in hydraulic control systems for various types of mobile and industrial equipment.
A prime use is in aerial work platforms (like “cherry pickers” for utility work), where their non-conductive properties are crucial for operator safety around live electrical lines. They are also widely utilized in construction machinery, agricultural equipment, and mining operations, powering hydraulic functions in excavators, loaders, and drills due to their resilience under demanding conditions.
Furthermore, their light weight and tight bend radius make them suitable for hydraulic lifts, lubrication lines, and certain automotive applications, offering reliable performance with a compact footprint.
Why Choose Our 100R8 Thermoplastic Hoses?
Choosing our 100R8 Thermoplastic Hoses means opting for unparalleled performance and reliability. Our hoses are meticulously engineered for high-pressure hydraulic systems, offering superior durability and extended service life in demanding environments.
You benefit from their inherent lightweight design and exceptional flexibility, simplifying installation and reducing operational strain. Crucially, their non-conductive properties provide enhanced safety in electrical applications.
With excellent resistance to abrasion, chemicals, and temperature extremes, our 100R8 hoses deliver consistent, safe, and efficient power transmission, minimizing downtime and maximizing your operational efficiency. Invest in quality that performs.
Quote 100R8 Thermoplastic Hose Wholesale
Looking for wholesale 100R7 Thermoplastic Hose? We offer competitive pricing on bulk orders for this versatile, lightweight hose. Perfect for medium-pressure hydraulic and pneumatic systems, our 100R7 hose delivers excellent flexibility and abrasion resistance, ensuring long-lasting performance. Contact us today for a custom quote and experience reliable supply from a trusted manufacturer.
